Kirloskar 500kVA Diesel Generators

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Kirloskar 500kVA Diesel Generators

The Genset Model KG1-500WS is a high-performance diesel generator designed to meet demanding power needs. It operates at a frequency of 50 Hz with a power factor of 0.8 lagging, ensuring a stable and efficient power supply. The generator provides a voltage of 415V in a 3-phase configuration and is governed by a G3 governing class for optimal control. With a noise level of less than 75 dBA, it ensures quiet operation. Fuel consumption varies with load, offering values of 107.5, 81.9, and 57.1 liters per hour. The fuel tank has a capacity of 990 liters, supporting extended operation times. The Genset weighs 7200 kg and has overall dimensions of 5650mm in length, 2000mm in width, and 2558mm in height. It features a 24-volt DC electrical battery starting system for reliable ignition.

Kirloskar 500 kva Generator Set

Goel Power is India’s leading manufacturer of diesel generators, offering reliable power solutions for various applications. As the market leader and India’s #1 Genset brand, Kirloskar specializes in customized power solutions that meet the prime power needs of different industries. Our 500kVA Diesel Generators are engineered to deliver superior performance and are available with sound-resistant and environmentally friendly canopies. With the SL90 and DV series at the forefront, our high horsepower (HHP) range incorporates advanced technologies to comply with the latest CPCB emission norms, ensuring clean, efficient power for large-scale applications.

Kirloskar HHP Gensets are known for their exceptional fuel economy and excellent block-loading capabilities. They are perfect for use in a wide variety of applications, including standard stand-alone Gensets, auto-synchronized systems, and special applications like stone crushers and heat exchanger-cooled solutions for basement installations.

We are proud to have sold over 30,000 HHP Gensets, a milestone that reflects the outstanding performance and reliability of our products in the most demanding environments. Customers trust the Kirloskar range for its consistent quality and efficiency. Whether you need a 500kVA diesel generator or any other power capacity, Goel Power offers the ideal solution for your requirements. Contact us today to explore our comprehensive range of Gensets and find the perfect power solution tailored to your needs.

Features of Kirloskar 500 kva Generator Set

1. Prime Rating vs Standby Rating

When selecting a Genset, it is essential to understand the difference between Prime Power and Standby Power ratings. Prime Power Gensets are designed for unlimited operational hours and can handle a 10% temporary overload. In contrast, Standby Power Gensets are designed to operate for up to 200 hours annually during emergencies.

Kirloskar offers Prime Power Gensets as a standard solution to ensure continuous and reliable performance. For Standby Power requirements, users can contact Kirloskar to find the most suitable rating for their needs.

2. Engine Capacity: No Replacement for Displacement

The engine capacity (cc) plays a critical role in determining the performance and stability of a Genset. Higher engine capacity ensures robust, consistent operation and enables the Genset to respond quickly and efficiently to sudden load variations.

With a higher displacement engine, Kirloskar Gensets deliver superior performance, ensuring smooth load handling even under demanding conditions.

3. Best-in-Class Fluid Efficiency: Fuel and DEF

Kirloskar Gensets are engineered to deliver an optimal balance between CPCB compliance and fuel efficiency, resulting in significant savings on operational costs.

O2E Series (Optimal Operating Efficiency):

  • In real-world scenarios, Gensets rarely operate at full load capacity. Variations in power demand across day and night, weekdays and weekends, or seasonal changes often result in 50-70% average loading.
  • Kirloskar’s O2E Series optimizes fuel efficiency from 100% down to 50% load, ensuring substantial savings even at partial loads.
  • Enhanced DEF (Diesel Exhaust Fluid) efficiency further contributes to cost savings with an optimized DEF tank size.

With this double advantage of fuel and DEF optimization, Kirloskar Gensets delivers unmatched performance and operational economy.

4. Advanced CRDi Technology for Superior Performance

Kirloskar Gensets feature Common Rail Direct Injection (CRDi) technology, a significant upgrade over traditional mechanical fuel injection systems. CRDi systems offer:

  • Precise fuel control and multiple injections for enhanced efficiency
  • Reduced noise and emissions
  • Smooth, smoke-free performance with maximized fuel atomization

The high-pressure common rail system used in Kirloskar CPCB IV+ Gensets ensures superior fuel combustion and reliability. Additionally, ‘A’ class diesel filters provide exceptional filtration efficiency, extending the life of the engine and enhancing overall performance.

With advanced CRDi technology, Kirloskar Gensets set new benchmarks for fuel efficiency, reduced emissions, and reliable operation.

5. Genset Monitoring at Your Fingertips

Kirloskar Gensets come equipped with the Kirloskar Remote Monitoring System, offering real-time Genset performance insights and location tracking. This system can be easily accessed via mobile devices or desktop computers.

Key Features of Remote Monitoring:

  • Real-Time Alerts: The system identifies and highlights critical parameters that require immediate attention.
  • Emergency Notifications: Alerts are sent directly to the user’s mobile via text messages.
  • Service Assistance: In case of an emergency breakdown, notifications are also sent to the nearest authorized service dealer, ensuring prompt support and minimal downtime.

6. On-board diagnostics for Superior Uptime

Kirloskar Gensets are designed for unmatched reliability with advanced diagnostic capabilities. Combined with the Kirloskar Remote Monitoring System, the onboard diagnostics allow:

  • Real-Time Performance Monitoring: Continuously track emissions and service-critical parameters.
  • Early Issue Detection: Proactively diagnose and resolve issues before they lead to system failure, ensuring uninterrupted operation and extended uptime.

7. State-of-the-Art Genset Controller

Kirloskar Gensets place control at your fingertips with their microprocessor-based Genset controller. This advanced system provides detailed insights and complete control over critical Genset functions.

Monitoring Features:

  • Phase Voltages & Currents, Frequency, Genset kVA, kW, kWh, kVAr, Power Factor
  • Lube Oil Pressure, Engine Temperature, RPM, Run Hours, Number of Starts, Fuel Level
  • Auto/Manual Stop, Battery Charge Condition, AMF (Auto Mains Failure) Feature

Diagnostic Features:

  • Battery Charging Failure, Over/Under Speed, Over Current, Over/Under Voltage, Over kW
  • Phase Sequence, Phase Missing, Mains Under Voltage, Low Fuel Level
  • Low Lube Oil Pressure, High Engine Temperature, Low/High Battery Voltage
  • Over Crank Protection, Routine Maintenance Indicator, Genset Test Facility, Mains Frequency Monitoring

Optional Features:

  • Modbus Communication for seamless data integration and advanced control.

With these comprehensive monitoring, diagnostic, and optional features, Kirloskar Gensets ensures peak performance, maximum uptime, and operational efficiency.

8. Peace-of-Mind Ownership with Kirloskar Gensets

Kirloskar Gensets are renowned for their robust design, unmatched reliability, and long operational life. Built on well-established and proven engine platforms, Kirloskar ensures compliance with the latest CPCB norms while enhancing durability and on-site serviceability.

Key Benefits:

  • Proven Technology: Carefully selected technologies enhance the durability and reliability of Gensets.
  • Trouble-Free Performance: Engineered for years of consistent, hassle-free operation.
  • Low Cost of Ownership: Minimized maintenance and operational costs ensure a cost-effective solution.
  • Prompt Service Support: Backed by Kirloskar’s reliable support network for quick and efficient service.

With Kirloskar Gensets, you enjoy peace of mind through dependable performance, low operational costs, and superior product reliability.

9. Advanced Alternator Features

Kirloskar Alternators are designed for compactness, rugged performance, and best-in-class efficiency. Featuring advanced Digital AVR (Automatic Voltage Regulator) technology, Kirloskar Alternators ensure:

  • Improved Voltage Regulation: Precise voltage control for stable power output.
  • Faster Response Time: Quick adaptation to load changes, ensuring smooth operations.

These features make Kirloskar Alternators the ideal choice for efficient and reliable power generation.

10. Compact Footprint for Space Efficiency

Kirloskar CPCB-compliant Gensets are designed with a compact footprint, ensuring significant space savings without compromising performance. Despite advanced upgrades to meet CPCB norms, Kirloskar maintains the Genset’s compact and efficient design, making it perfect for space-constrained installations.

Key Highlights:

  • Space-Saving Design: Compact footprint for optimized use of installation space.
  • CPCB Compliance: Fully compliant with the latest environmental and emission standards.

Kirloskar Gensets combines cutting-edge technology, efficient design, and reliable performance, ensuring you get the best in class power solutions.

Diesel Generator Set

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For further technical queries,
Mail to info@goelpower.in

Specifications - Kirloskar 500kVA Diesel Generators

Prime Rating at rated RPM (as per ISO 8528)1

Prime rating at rated rpm Kva/ Kw
Genset Model
KG1-500WS
Frequency :
50 Hz
Power Factor :
0.8 lagging
Voltage
415 3Ø V
Governing class
G3
Noise Level
< 75 dBA
Fuel Consumptions
107.5/81.9/57.1
Fuel tank capacity
990 Ltrs
Weight
7200/NA
Overall dimensions of genset
5650/2000/2558
Electrical Battery starting voltage
24 Volts-DC

Engine -Kirloskar 500kVA Diesel Generators

Engine
Engine Model
DV10TA G1
Rated output (KW/ Hp)
447/608
No of Cyliender
10
Cubic Capacity
19.9 Ltrs
Bore x Stroke
130 x 150 mm
Rated Speed
1500 Rpm
Aspiration
TA NA/TC/TA
Lube Oil change period
500 hrs
Lube oil Sump Capacity
50 Ltrs
Coolant Capacity
With radiator 120 Ltrs
Alternater - Kirloskar 500kVA Diesel Generators
Insulation Class
Alternator Efficiency (at 100% load) 0.8 pf
Class H
Ingression Protection
IP 23
Alternator Efficiency (at 100% load) 0.8 pf**
94.6
Alternator Efficiency (at 75% load) 0.8 pf**
94.9
Permissible Voltage Dip at Full Load 0.8 pf Lag
≤ 20 %
Time Permitted to build up rated Voltage at Rated RPM
< 5 sec provided engine reach the rated speed sec provided engine reach the rated speed
Short Circuit Ratio
NA
Short Circuit Withstand Time
3 Times rated current for “3 sec”
Overload Withstand Capacity
10% overload for one hour once in 12 hours

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