CPCB IV+ 82.5kVA Diesel Generators
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CPCB IV+ 82.5kVA Diesel Generators
The KG1-82.5WS Model of Genset is designed for optimal performance, offering a frequency of 50 Hz and a power factor of 0.8, making it ideal for a variety of applications. It operates at both 230V (single-phase) and 415V (three-phase) voltage levels, providing flexibility in different power supply environments. The genset is classified under the G2 governing class, ensuring stable and efficient operation. With a noise level of less than 75 dBA, it operates quietly, minimizing disturbance in surrounding areas. Fuel consumption is efficient, with rates of 18.8, 13.8, and 9.9 liters per hour depending on the load. The fuel tank has a capacity of 150 liters, offering extended running time. The genset weighs between 1710 and 1840 kg, and its overall dimensions are 3200 mm (length) x 1100 mm (width) x 1595 mm (height). Additionally, it is equipped with a 12-volt DC electrical battery for reliable starting, making it a powerful and convenient solution for your power needs.
Features of CPCB IV+ 82.5kVA Diesel Generators
1. Prime Rating vs Standby Rating
When selecting a Genset, it is essential to understand the difference between Prime Power and Standby Power ratings. Prime Power Gensets are designed for unlimited operational hours and can handle a 10% temporary overload. In contrast, Standby Power Gensets are designed to operate for up to 200 hours annually during emergencies.
Kirloskar offers Prime Power Gensets as a standard solution to ensure continuous and reliable performance. For Standby Power requirements, users can contact Kirloskar to find the most suitable rating for their needs.
2. Engine Capacity: No Replacement for Displacement
The engine capacity (cc) plays a critical role in determining the performance and stability of a Genset. Higher engine capacity ensures robust, consistent operation and enables the Genset to respond quickly and efficiently to sudden load variations.
With a higher displacement engine, Kirloskar Gensets deliver superior performance, ensuring smooth load handling even under demanding conditions.
3. Best-in-Class Fluid Efficiency: Fuel and DEF
Kirloskar Gensets are engineered to deliver an optimal balance between CPCB compliance and fuel efficiency, resulting in significant savings on operational costs.
O2E Series (Optimal Operating Efficiency):
- In real-world scenarios, Gensets rarely operate at full load capacity. Variations in power demand across day and night, weekdays and weekends, or seasonal changes often result in 50-70% average loading.
- Kirloskar’s O2E Series optimizes fuel efficiency from 100% down to 50% load, ensuring substantial savings even at partial loads.
- Enhanced DEF (Diesel Exhaust Fluid) efficiency further contributes to cost savings with an optimized DEF tank size.
With this double advantage of fuel and DEF optimization, Kirloskar Gensets delivers unmatched performance and operational economy.
4. Advanced CRDi Technology for Superior Performance
Kirloskar Gensets feature Common Rail Direct Injection (CRDi) technology, a significant upgrade over traditional mechanical fuel injection systems. CRDi systems offer:
- Precise fuel control and multiple injections for enhanced efficiency
- Reduced noise and emissions
- Smooth, smoke-free performance with maximized fuel atomization
The high-pressure common rail system used in Kirloskar CPCB IV+ Gensets ensures superior fuel combustion and reliability. Additionally, ‘A’ class diesel filters provide exceptional filtration efficiency, extending the life of the engine and enhancing overall performance.
With advanced CRDi technology, Kirloskar Gensets set new benchmarks for fuel efficiency, reduced emissions, and reliable operation.
5.Genset Monitoring at Your Fingertips
- Real-Time Alerts: The system identifies and highlights critical parameters that require immediate attention.
- Emergency Notifications: Alerts are sent directly to the user’s mobile via text messages.
- Service Assistance: In case of an emergency breakdown, notifications are also sent to the nearest authorized service dealer, ensuring prompt support and minimal downtime.
6. On-board diagnostics for Superior Uptime
Kirloskar Gensets are designed for unmatched reliability with advanced diagnostic capabilities. Combined with the Kirloskar Remote Monitoring System, the onboard diagnostics allow:
- Real-Time Performance Monitoring: Continuously track emissions and service-critical parameters.
- Early Issue Detection: Proactively diagnose and resolve issues before they lead to system failure, ensuring uninterrupted operation and extended uptime.
7. State-of-the-Art Genset Controller
Kirloskar Gensets place control at your fingertips with their microprocessor-based Genset controller. This advanced system provides detailed insights and complete control over critical Genset functions.
Monitoring Features:
- Phase Voltages & Currents, Frequency, Genset kVA, kW, kWh, kVAr, Power Factor
- Lube Oil Pressure, Engine Temperature, RPM, Run Hours, Number of Starts, Fuel Level
- Auto/Manual Stop, Battery Charge Condition, AMF (Auto Mains Failure) Feature
Diagnostic Features:
- Battery Charging Failure, Over/Under Speed, Over Current, Over/Under Voltage, Over kW
- Phase Sequence, Phase Missing, Mains Under Voltage, Low Fuel Level
- Low Lube Oil Pressure, High Engine Temperature, Low/High Battery Voltage
- Over Crank Protection, Routine Maintenance Indicator, Genset Test Facility, Mains Frequency Monitoring
Optional Features:
- Modbus Communication for seamless data integration and advanced control.
With these comprehensive monitoring, diagnostic, and optional features, Kirloskar Gensets ensures peak performance, maximum uptime, and operational efficiency.
8. Peace-of-Mind Ownership with Kirloskar Gensets
Kirloskar Gensets are renowned for their robust design, unmatched reliability, and long operational life. Built on well-established and proven engine platforms, Kirloskar ensures compliance with the latest CPCB norms while enhancing durability and on-site serviceability.
Key Benefits:
- Proven Technology: Carefully selected technologies enhance the durability and reliability of Gensets.
- Trouble-Free Performance: Engineered for years of consistent, hassle-free operation.
- Low Cost of Ownership: Minimized maintenance and operational costs ensure a cost-effective solution.
- Prompt Service Support: Backed by Kirloskar’s reliable support network for quick and efficient service.
With Kirloskar Gensets, you enjoy peace of mind through dependable performance, low operational costs, and superior product reliability.
9. Advanced Alternator Features
Kirloskar Alternators are designed for compactness, rugged performance, and best-in-class efficiency. Featuring advanced Digital AVR (Automatic Voltage Regulator) technology, Kirloskar Alternators ensure:
- Improved Voltage Regulation: Precise voltage control for stable power output.
- Faster Response Time: Quick adaptation to load changes, ensuring smooth operations.
These features make Kirloskar Alternators the ideal choice for efficient and reliable power generation.
10. Compact Footprint for Space Efficiency
Kirloskar CPCB-compliant Gensets are designed with a compact footprint, ensuring significant space savings without compromising performance. Despite advanced upgrades to meet CPCB norms, Kirloskar maintains the Genset’s compact and efficient design, making it perfect for space-constrained installations.
Key Highlights:
- Space-Saving Design: Compact footprint for optimized use of installation space.
- CPCB Compliance: Fully compliant with the latest environmental and emission standards.
Kirloskar Gensets combines cutting-edge technology, efficient design, and reliable performance, ensuring you get the best in class power solutions.
Specifications
Prime Rating at rated RPM (as per ISO 8528)1
| Prime rating at rated rpm | Kva/ Kw |
|---|---|
|
Genset Model |
KG1-82.5WS |
|
Frequency : |
50 Hz |
|
Power Factor : |
0.8 |
|
Voltage |
230 (1Ø) & 415 (3Ø) |
|
Governing class |
G2 |
|
Noise Level |
<75 dBA |
|
Fuel Consumptions |
18.8/13.8/9.9 |
|
Fuel tank capacity |
150 Ltrs |
|
Weight |
1710/1840 Kg |
|
Overall dimensions of genset |
3200/1100/1595 |
|
Electrical Battery starting voltage
|
12 Volts-DC |
Engine
| Engine | |
|---|---|
|
Engine Model |
|
|
Rated output (KW/ Hp) |
74.8/102 |
|
No of Cyliender |
4 |
|
Cubic Capacity |
4.16 Ltrs |
|
Bore x Stroke |
105×120 mm |
|
Rated Speed |
1500 RPM |
|
Aspiration |
TC |
|
Lube Oil change period |
500 hrs |
|
Lube oil Sump Capacity |
10 Ltrs |
|
Coolant Capacity |
24 Ltrs |
Alternater
| Insulation Class | |
|---|---|
|
Alternator Efficiency (at 100% load) 0.8 pf |
Class H |
|
Max Voltage Dip at full load 0.8pf lag |
< 16% |
|
Max Time to build up rated voltage at Rated RPM |
< 5 sec provided engine reach the rated speed
|
